2007 Club Car Carryall 295/295SE, XRT 1550/1550SE Service Manual PDF

$9.95

Description

  • Covers 2007 Club Car Carryall 295/295SE , XRT 1550/1550SE
    • Gasoline, Diesel and IntelliTach, and Homologated Vehicles
  • 564 pages
  • Instant PDF Download
  • 52mb
  • Bookmarked, searchable, printable
  • Compatible with Windows/Mac/Tablet

This service manual with over 500 pages covers service, repair, maintenance and troubleshooting procedures for the 2007 Club Car Carryall 295/295SE , XRT 1550/1550SE cart. It includes detailed OEM specifications, diagrams, illustrations and step-by-step procedures to aid mechanics with correctly repairing and troubleshooting the vehicle. This manual is offered in a convenient downloadable PDF format viewable on your computer or tablet.

2007 Club Car Carryall 295/295SE, XRT 1550/1550SE Service Manual PDF Contents:

Vehicle Specifications: Honda Gas & Kubota Diesel Powered
295/295 SE and 1550/1550 SE Specifications
IntelliTach Specifications

Vehicle Specifications: Kawasaki Gas & Kubota Diesel Powered
295/295 SE and 1550/1550 SE Specifications
295 Homologated Specifications
IntelliTach Specifications

General Information
General Information
Model Identification
Storage
Preparing the Vehicle for Extended Storage
Returning the Stored Vehicle to Service
Using A Booster Battery (Jump Starting)

Body and Trim
Cleaning the Vehicle
Seat Cleaning
Front Body Repair
Light Scratches
Abrasions and Haze
Large Scratches and Abrasions
Front Body Components
Instrument Panel Removal
Instrument Panel Installation
Front Fascia Removal
Front Fascia Installation
Hood Removal
Hood Installation
Center Cowl Panel Removal
Center Cowl Panel Installation
Side Cowl Panel (Fender) Removal
Side Cowl Panel (Fender) Installation
Front Fender Flare Removal
Front Fender Flare Installation
Roll-Over Protective Structure (ROPS)
ROPS Removal
ROPS Installation
Seat
Seat Removal
Seat Adjustment
Seat Installation
Seat Support Removal
Seat Support Installation
Safety Belts
Safety Belt Removal
Safety Belt Installation
Cargo Bed – Electric Lift
Testing the Bed Lift Motor
Bed Lift Motor Removal
Bed Lift Motor Installation
Cargo Bed Removal
Cargo Bed Installation
Cargo Bed – Manual Lift
Cargo Bed Removal
Cargo Bed Installation
Rear Fender
Rear Fender Removal
Rear Fender Installation
Floor Mat
Floor Mat Removal
Floor Mat Installation

Accelerator and Brake Pedal Assemblies
Accelerator Pedal
Accelerator Pedal Removal
Accelerator Pedal Installation
Accelerator Pedal and RPM Adjustment
Brake Pedal
Brake Pedal Removal
Brake Pedal Installation
Brake Pedal Adjustment
Park Brake Pedal
Park Brake Pedal Assembly Removal
Park Brake Pedal Assembly Installation

Hydraulic and Park Brake Systems
Brake System Inspection
Brake System Troubleshooting
Brake Pads and Caliper
Front Brake Pad and Caliper Removal
Front Brake Pad and Caliper Installation
Rear Brake Pad and Caliper Removal
Rear Brake Pad and Caliper Installation
Brake Disc and Hub
Front Wheel Disc and Hub Removal
Front Wheel Disc and Hub Installation
Rear Wheel Disc Removal
Rear Wheel Disc Installation
Hydraulic Line Replacement
Front Brake Line Removal
Front Brake Line Installation
Rear Brake Line Removal
Rear Brake Line Installation
Master Cylinder and Reservoir
Filling the Hydraulic System
Reservoir Removal
Reservoir Installation
Master Cylinder Removal
Master Cylinder Installation
Bleeding the Hydraulic Brake System
Bleeding Brakes on a DOT 5 Fluid Filled System
Purging the Hydraulic System
Park Brake System
Park Brake Adjustment
Park Brake Cable Adjustment
Park Brake Wheel Cables
Front Park Brake Cable Removal
Front Park Brake Cable Installation
Park Brake Equalizer Removal
Park Brake Equalizer Installation

Steering and Front Suspension
Steering Wheel
Steering Wheel Removal
Steering Wheel Installation
Steering Column
Steering Column Removal
Steering Column Installation
Rack and Pinion
Rack and Pinion Removal
Rack and Pinion Installation
Rack and Pinion Disassembly
Rack and Pinion Assembly
Front Suspension
Wheel Alignment
Front Suspension Components
Steering Upright Removal
Upper A-Arm Removal
Upper A-Arm Installation
Lower A-Arm Removal
Lower A-Arm Installation
Front Coil-Over Shock Absorber Removal
Front Coil-Over Shock Absorber Installation
Steering Upright Installation

Wheels and Tires
General Information
Wheels
Wheel Removal
Wheel Installation
Tires
Tire Removal
Tire Installation

Rear Suspension
Rear Coil-Over Shock Absorber
Swing Arms
Swing Arm Removal
Swing Arm Installation
Section 10a – Periodic Maintenance: Honda Gasoline & Kubota Diesel Powered Vehicles
Periodic Service Schedule
Periodic Lubrication Schedule
Lubricating The Attachment Arm And Interface
Brake Fluid Reservoir
Brake Fluid
Engine Oil
Oil Pressure – Gasoline Engine
Engine Oil Level Check
Engine Oil and Filter Change
Oil Viscosity
Gearcase Lubrication
Lubrication Level Check for Front Differential, Transmission, and Rear Differential
Lubrication Change for Front Differential, Transmission, and Rear Differential
Hydraulic System – Intellitach Vehicle
Engine Coolant – Diesel Vehicles
Engine Coolant Level Check
Fueling Instructions
Draining Water from Fuel Filter
Battery

Periodic Maintenance: Kawasaki Gasoline & Kubota Diesel Powered Vehicles
Periodic Service Schedule
Periodic Lubrication Schedule
Lubricating The Attachment Arm And Interface
Brake Fluid Reservoir
Brake Fluid
Engine Oil
Oil Pressure – Gasoline Engine
Engine Oil Level Check
Engine Oil and Filter Change
Oil Viscosity
Spark Plugs
Spark Plug Cleaning And Inspection
Spark Plug Gap Inspection
Gearcase Lubrication
Lubrication Level Check for Front Differential, Transmission, and Rear Differential
Lubrication Change for Front Differential, Transmission, and Rear Differential
Hydraulic System – Intellitach Vehicle
Engine Coolant – Diesel Vehicles
Engine Coolant Level Check
Fueling Instructions
Draining Water from Fuel Filter
Battery

Troubleshooting and Electrical System: Kawasaki Powered Gasoline Vehicles
Troubleshooting Guide
Wiring Diagram
Test Procedures
Index of Test Procedures

Troubleshooting and Electrical System: Honda Powered Gasoline Vehicles
Troubleshooting Guide
Wiring Diagram
Test Procedures
Index of Test Procedures

Troubleshooting and Electrical System: Diesel Vehicles
Troubleshooting Guide
Wiring Diagram
Test Procedures
Index of Test Procedures

Electrical Components: Kawasaki Powered Gasoline Vehicles
Starter and Starter Solenoid
Relays
Neutral Switch
Carburetor Solenoid
Carburetor Heater
Voltage Regulator
Warning Lights
Fuel Gauge/Hour Meter
Key Switch
12-Volt Accessory Receptacle
Bed Lift Switch
Bed Lift Circuit Breaker
Light Switch
Fuse
Reverse Warning Buzzer (If Equipped)
Reverse Warning Buzzer Limit Switch (If Equipped)
Front Differential Limit Switch
Fuel Level Sending Unit
Ignition Coil and Charge Coil
Oil Pressure Sensor
Headlights
Wire Harness Diodes
Battery
General Information

Electrical Components: Honda Powered Gasoline Vehicles
Starter and Starter Solenoid
Relays
Neutral Switch
Carburetor Solenoid
Voltage Regulator
Warning Lights
Fuel Gauge/Hour Meter
Key Switch
12-Volt Accessory Receptacle
Bed Lift Switch
Bed Lift Circuit Breaker
Light Switch
Fuse
Reverse Warning Buzzer
Reverse Warning Buzzer Limit Switch
Fuel Level Sending Unit
Ignition Coil and Charge Coil
Charge Coil
Oil Pressure Sensor
Headlights
Wire Harness Diodes
Battery
General Information

Electrical Components: Diesel Vehicles
Starter and Starter Solenoid
Relays
Neutral Switch
Fuel Solenoid
60-Amp Fusible Link
Warning Lights
Fuel Gauge/Hour Meter
Key Switch
12-Volt Accessory Receptacle
Bed Lift Switch
Bed Lift Circuit Breaker
Light Switch
Fuse
Reverse Warning Buzzer (If Equipped)
Reverse Warning Buzzer Limit Switch (If Equipped)
Front Differential Limit Switch
Electric Fuel Pump
Fuel Level Sending Unit
Alternator
Oil Pressure Sensor
Headlights
Thermostat Switch
Fan
Wire Harness Diodes
Battery
General Information

Kawasaki Gasoline Engine, Muffler, Fuel System, and Clutches
Gasoline Engine
Engine Removal
Engine Installation
Oil Filter Hoses
Exhaust System
Muffler Removal
Intermediate Pipe Removal
Intermediate Pipe Installation
Muffler Installation
Fuel System
Fuel Lines
Fuel Filter
Fuel Pump
Carburetor
Fuel Level Sending Unit
Fuel Tank
Fuel Shut-Off Valve
Engine Control Linkages
Accelerator Cable
Choke Cable
Engine Governor Arm
Engine RPM Adjustment
Air Intake System
Air Filter Replacement
Air Canister Removal
Air Canister Installation
Air Filter Intake Hose Removal
Air Filter Intake Hose Installation
Air Filter Outlet Hose Removal
Air Filter Outlet Hose Installation
Clutches
Clutch Troubleshooting
Drive Belt
Drive Clutch
Driven Clutch
Clutch Cover
Section 13b – Honda Gasoline Engine, Muffler, Fuel System, and Clutches
Gasoline Engine
Engine Removal
Engine Installation
Exhaust System
Muffler Removal
Intermediate Pipe Removal
Intermediate Pipe Installation
Muffler Installation
Fuel System
Fuel Lines
Fuel Filter
Fuel Pump
Carburetor
Fuel Level Sending Unit
Fuel Tank
Fuel Shut-Off Valve
Oil Filter Hoses
Engine Control Linkages
Accelerator Cable
Governor Guard
Governor Cable
Accelerator Cable Retention Clip Adjustment
Ground Speed (Transmission) Governor Arm Adjustment
Engine Governor Arm
Engine RPM Adjustment
Choke and Air Intake System
Air Filter Replacement
Choke Cable Removal
Choke Cable Installation
Air Canister Removal
Air Canister Installation
Air Filter Intake Hose Removal
Air Filter Intake Hose Installation
Air Filter Outlet Hose Removal
Air Filter Outlet Hose Installation
Clutches
Clutch Troubleshooting
Drive Belt
Drive Clutch
Driven Clutch
Clutch Cover

Diesel Engine, Muffler, Fuel System, and Clutches
Diesel Engine
Engine Removal
Engine Installation
Exhaust System
Muffler Removal
Intermediate Pipe Removal
Manifold Pipe Removal
Manifold Pipe Installation
Intermediate Pipe Installation
Muffler Installation
Fuel System
Fuel Lines
Fuel Filter Replacement
Draining Water from the Secondary Fuel Filter
Electric Fuel Pump
Fuel Level Sending Unit
Fuel Tank
Engine Control Linkages
Accelerator Cable
Engine RPM Adjustment
Air Intake System
Air Filter Replacement
Air Canister Removal
Air Canister Installation
Air Filter Intake Hose Removal
Air Filter Intake Hose Installation
Air Filter Outlet Hose Removal
Air Filter Outlet Hose Installation
Clutches
Clutch Troubleshooting
Drive Belt
Drive Clutch
Driven Clutch
Clutch Cover

Drivetrain Components
Half Shafts
Half Shaft Removal
Half Shaft Installation
Front Differential
Front Differential Removal
Front Differential Installation
Front Driveshaft
Front Driveshaft Removal
Front Driveshaft Installation
Rear Receiver Hitch
Rear Receiver Hitch Removal
Rear Receiver Hitch Installation
Rear Axle
Rear Axle Removal
Rear Axle Installation
Rear Driveshaft
Rear Driveshaft Removal
Rear Driveshaft Installation
Transmission
Transmission Removal
Transmission Installation
Forward/Reverse Shifter Cable
Forward/Reverse Shifter Handle
Rear Differential and Axle Shafts
Rear Differential and Axle Shaft Removal
Rear Differential and Axle Shaft Installation
Rear Wheel Bearings

Radiator and Coolant System (Diesel)
General Information
Engine Coolant Level Check
Engine Coolant Change
Coolant Reservoir
Coolant Reservoir Removal
Coolant Reservoir Installation
Radiator
Radiator Removal
Radiator Installation
Coolant Pipe Weldment
Coolant Pipe Weldment Removal
Coolant Pipe Weldment Installation
Fan
Fan Removal
Fan Installation
Section 16 – Hydraulic Attachment System
Model Identification
Relieving Hydraulic System Pressure
To Relieve Hydraulic Fluid Pressure
Attachment Interface
Inspection
Removing and Installing the Attachment Arm Mechanism
Electrical
Joystick
Joystick ON/OFF Switch
Attachment Arm Float Switch
Auxiliary Hydraulic Switch
Relays
Solenoid
Circuit Breaker
Control Valves
Hoses
Hose Routing
Hose Removal
Hose Installation
Quick Connect Fittings (Auxiliary Hydraulic Circuit only)
Quick Connect Removal
Quick Connect Installation
Cylinders
Vehicle Mounted Cylinders
Auxiliary Cylinder (Optional)
Cylinder Disassembly
Cylinder Assembly
Cylinder Bushings (If Equipped)
Angle Frame Bushings
Snow Blade Angle Frame
Whisk Broom Angle Frame
Front Mount
Front Mount Removal
Front Mount installation
Hydraulic Pump Assembly
Fluid Level Inspection
Fluid Change
Pump Assembly
Reservoir
Motor
Pump
Priming the Pump

Club Car Service Manual Example Pages PDF

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